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Volumes
Engine: 3.75 litres
Gearbox (5-speed): 1.8 - 2 litres (this is an 'over-fill'
and is necessary on the 5-speeds - instructions here)
Transfer-case: 0.75 litres
Differential Front: 1.15 litres
Differential Rear: 1.3 litres
Steering-box: 0.215 litres
Grades
Engine
The engine is happy with a good quality 15W-40 mineral engine oil for summer,
10W-40 for winter, or if you live in a cold area. I (and others) often
use 20W-50 as it's often all that's easily available and it seemed to be fine
in my original worn 1600 engine in a temperate climate, but it's best to use
the correct grade if you can.
Gearbox
API GL4 or GL5* spec, 80 to 90 weight
gear oil: SAE 75W-80 or 75W-90 (if you live in a -40 to +35°C
environment), 80W-85 or 80W-90 (-26 to +35°C environment), 85W-90 (-12 to
+45°C environment). Change every 10,000Km.
• *GL5 warning:
While GL5 spec is specified by Avtovaz for the 5-speed gearbox, there is debate
over GL5 use in many
Lada and Fiat circles. Ladas use brass synchromesh rings and bronze coatings
on the shifter forks, and Avtovaz claim trials show GL-5
is not aggressive towards these materials. However, this is not the experience
of some Lada owners with some GL5s: Older style (and
cheap) GL5 oils have high contents of sulphur that become acidic with heat
and age and may destroy bronze parts used in gearboxes like the Lada and Fiat.
For this reason Castrol
recommended GL4
for gearboxes with bronze parts (GL4 has a lower sulphur content and hence
doesn't turn as acidic, but it also isn't as resistant to oil shear as GL5 is).
Many Niva owners have used GL4 and had no issue with it being a lower specification
than the specified GL5, though I'd change GL4 more often than the GL5's 10,000Km
service interval (as GL4 will loose its viscosity more quickly than GL5).
Nowadays though, many GL5s instead use alkylamines (eg Motul
HD 80W90 Mineral or 75W90
Synthetic ),
and these are far less corrosive to yellow metals than the old style GL5s. Such
oils should be fine in a Lada gearbox. There's no industry test for brass and
bronze deterioration I'm aware of, but If a GL5 causes only minimal weight loss
in the copper catalyst weight loss ASTM D-5704 test, it's a good sign it's probably
yellow mental friendly. A good rule of thumb is to use oil from a quality manufacturer,
especially if you choose GL5.
• Some oils may be too
thick or slippery for the synchromesh; eg my 'box that ran perfectly with
Valveoline synthetic 75W-90 had instant synchromesh issues with Castrol EPX
80W-90 (ie diff oil :lol: ), but returned to almost normal with Redline MTL-90
(well, for a while).
• Synthetic oils are a
bit of an unknown; they can seep past rubber seals easier than equivalent mineral
oils, and they may (or may not) shorten the life of rubber and polymer
seals. I'd love to hear results from people who have
used synthetics long term in their Lada drive-trains?
• Lada & Korean Parts
Australia recommends a Castrol variant made especially for Mitsubishi synchromesh
problems: Castrol VMX-M, a mineral 75W-85 GL4 (specs
here). Don't put GL4 in differentials though (as they need GL-5).
VMX-M is not available outside Australia, but a Fuchs GL4 for Mitsubishis etc
may be available where you live (eg B&T Automotive in NZ stocks it).
UPDATE: Castrol VMX80 has been reformulated as a GL4 in New
Zealand (and probably elsewhere) and is recommended by Gee Motors (NZ's Lada
parts dealer).
Transfer-case
API GL5 spec EP90 (ie hypoid compatible)
oil, same as the differentials (ie the transfer-case has a differential
in it). Change every 10,000Km.
• Do not use GL4 in the transfer-case,
as it does not have adequate properties to protect its differential.
Differentials
API GL5 spec EP90 (ie hypoid compatible)
oil will do: 75W-90 winter, 80W-90 summer. Change every 10,000Km.
• Front and rear diffs
can use an EP90 heavy duty (HD) axle oil (eg Castrol EPX or Shell
Spirax axle oil). But don't put it in the gearbox as the syncros may not
work properly.
• Lada & Korean Parts
Australia recommend an 85W/140 weight for hotter climates, and Russian enthusiasts
like 75W/140 weight (do not put a 140 in the gearbox though).
• Do not use GL4 in a differential,
as it does not have adequate properties to protect a differential.
• If you have
a LSD fitted, depending on the type of LSD, it will probably need a special
LSD differential oil (check with the LSD manufacturer).
Steering-box
EP90 for the steering-box (anything the gearbox or differentials
use is fine).
• A common fix for leaky steering-boxes is to top them
up with grease (make sure it's rubber and polymer firendly).
Brakes
Brake Oil: DOT 4. Change every 1 to 2 years (brake fluid
absorbs water, which then lowers its boiling point).
• DOT 5.1 can in theory be used to top up if absolutely
necessary - since DOT 4 and DOT 5.1 are both glycol-based brake fluids they
can be mixed without interacting, though the different chemical compositions
may potentially cause issues with seals etc in your brake system if there's
a high concentration of DOT 5.1 (note: DOT 5.1 has a specified higher boiling
point and a lower maximum viscosity than DOT 4). Do not ever top up with
DOT 5 (which is silicone-based and should never be mixed with any other
DOT fluid). DOT 3 is also glycol-based, but has a lower boiling point so
should not be used in a Niva.
CV
Joints, Ball-joints, & Tie-rod ends
Make sure you use polymer
safe grease, ie mineral oil based so it is compatible with the polymer
material of the Avtovaz/Lada CV boots, ball-joint, and track-rod end "rubbers",
or else the "rubber" will quickly weaken and fail. Mineral-oil-based
lubricants don’t attack most plastic materials, though additives to them
can (moly disulphide additive can pentrate and weaken plastics but it is
largely a necessary part of CV grease - hence I try and use the the lowest moly
content grease which is recommended for CV joints). And take care not to
get any solvents on these "rubber" parts.
Wheel-bearings
& Drive-shafts
Normal multipurpose grease is fine for the wheel-bearings and drive-shafts,
just make sure it's the heat-proof type suitable for automotive
wheel-bearings.
Note: 4x4 gearboxes, transfer-cases and differentials can suck in water during river crossings, it is important change your oils if this happens or you risk damage. Check out the DIY gearbox and diff breathers to help avoid this happening.
See Also:
Gearbox oil "over-fill" top-up
Diagnosing Niva gearbox problems
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